Update, in an attempt to isolate where it drops the thread creation, I isolated the email function by deleting my contact email addy in acp, and then adding an if/else in the xml product where if the contact email addy doesnt exist in options it doesnt fetch the hook.
It should just go to the create thread routine. So far, sometimes it does, sometimes it doesnt, logged in or not. So the emailer code isnt the issue.
Will be back as I take it further...
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