We're also trying to get this set up to work via SMTP, and it just isn't happening. Port is opened in the firewall and all of the settings are correct, but vbulletin just won't send mail through SES. Kind of disappointing, really. Going to keep playing with it and see if we can figure it out.
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Figured it out. Don't select "TLS" in the dropdown, select "SSL" on the email options page in vBulletin. That's all it took to get it working for us.
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