When I work on my dev site, I keep a list of all that I do. Then, when I go to 'move' the dev site to the production site, I export the templates from my dev site, close my real site, make a copy of the real site database and files just in case, move over all the files from the dev site to the real site, change the config file, do the vbulletin upgrade, do any other database changes, import the templates, then see if it works.
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